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Pallet Live

Pallet live is a storage method that uses gravity with wheels or rollers, to transfer cases on pallets from one end of pallet racking to another.

The gravity element allows for immediate fulfilment of space when a case is picked, eliminating the need for pickers to have to reach to the back of racking or shelving to select items. This combined with the option to create multiple levels of carton flow racks, and product lanes within them, delivers a much more efficient, speedy and productive pick process, with increased pick faces created in smaller areas.

Pallet Live is ideal for heavy, medium good such as cans and boxed food items, where picking density is high, and space is limited.

Centralising strips can then be used at the entrance of the aisle to ensure the pallet is central.

Benefits of Pallet Live Racking include:

  • Efficient product turnover
  • Reduction in pick time
  • Maximises space available, allowing for increased pick location
Manufactured from steel, all rollers roll independently, significantly increasing the flexibility and ease of handling for the picker. As well as this, the added need for brake drums or break rollers allows you to maintain control of the pallet speed when moving across the rollers.

On exit, the pallet is retained by the brake ramps or pallet retainers. There is then the option to add protection at the entrance to the aisle to minimise damage to the roller.

When using Pallet Live systems, it is crucial that the pallet is of good quality and not damaged as any damage would hinder its movement over the rollers and could cause issues when picking.

There are two types of roller racking:

Traditional System

Pallets are loaded from the rear aisle and picked from the front of the aisle working on a first in, first out basis.

Push Back

Pallets are loaded from the same aisle. As a second pallets goes in, the first is pushed back to the second location meaning it’s first in last out.

For more information on this please do not hesitate to contact 01327 300456.

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We offer a wide range of complementary products, accessories and services. Our friendly team of expert advisors is on hand to help with any questions you have about your specific requirements and can visit your site to help you determine your exact requirements.